What is a Mailer Box (Aircraft Box)?

2025-09-12

Best Pack explains What is a mailer box (aircraft box)? Durable, lightweight corrugated packaging for secure, cost-effective shipping. Discover features, sizes and customization options to protect products and streamline delivery.

This is the table of contents for this article

mailer box, commonly called an aircraft box in some regions, is a type of corrugated packaging box designed with a self-locking structure. It is widely used in e-commerce, retail, and logistics due to its convenience, durability, and professional appearance.

Had14418dc47c45de9bd0ca065c36ef32o

Key Features of Mailer Boxes

  1. 1.Sturdy and Protective
    Made of corrugated cardboard, mailer boxes provide strong protection against compression, impact, and damage during transportation.

  2. 2.Easy Assembly
    The box has a clever folding and slot-in structure, requiring no glue or tape. It can be assembled quickly, making it ideal for fast packing operations.

  3. 3.Cost-Effective
    Lightweight yet strong, it reduces shipping costs while keeping products safe.

  4. 4.Customizable
    Mailer boxes can be printed with logos, brand colors, or product information, helping businesses improve brand recognition and enhance customer experience.

  5. 5.Eco-Friendly
    Made from recyclable paperboard, they are sustainable and align with the growing demand for eco-friendly packaging.

Common Uses

  • *E-commerce packaging (clothing, cosmetics, accessories)

  • *Subscription boxes

  • *Gift packaging

  • *Shipping documents and lightweight items

 

In summary: Mailer boxes are durable, easy-to-use, eco-friendly, and customizable packaging solutions, making them the perfect choice for modern businesses and online sellers.

Recommended for you
Understanding Cigarette Box Dimensions: Sizes, Standards, and Custom
Understanding Cigarette Box Dimensions: Sizes, Standards, and Custom
Comprehensive Guide to Cigarette Box Dimensions 2026
Comprehensive Guide to Cigarette Box Dimensions 2026
What is Soy Ink? — The Eco-Friendly Printing Choice
What is Soy Ink? — The Eco-Friendly Printing Choice
What is Scodix in Printing? — The Premium Level of Print Finishing
What is Scodix in Printing? — The Premium Level of Print Finishing
What is a Paper Bag?
What is a Paper Bag?
Prdoucts Categories
FAQ
About us
The process of your packaging box production?

1. Make knife mold as per box size and structure

2. order material as per mold
3. make printing on material if need to print
4. suppress and cut material
5. Makeboxes with glue edge in machine
6. Package boxes into cartons

How much of your samples cost ?

 1. If samples are without printing, we can make free samples as per your box size or structure;
 2. If samples are silk printing, normally USD 25 per color,depending on your logo colors;
 3. If samples are offset printing, need USD 180 as offset printing mold cost is high.

How many kinds the printing process you have?

We can make Silk screen printing, offset printing, and also hot silver stamping

FAQs
How do you ensure product quality?

We maintain strict quality control at every stage, from material selection to final production, ensuring high-quality standards.

Can you ship internationally?

Yes, we export worldwide and work with reliable logistics partners for timely delivery.

You may also like
Custom Luxury Pre Roll Packaging Boxes with Child-Resistant Paper Tray

Our luxury pre-roll packaging boxes are designed to combine elegant presentation with top-tier safety features. Featuring a child-resistant mechanism and a custom paper tray insert, these boxes ensure secure storage while delivering a premium unboxing experience for pre-roll products.

Custom Luxury Pre Roll Packaging Boxes with Child-Resistant Paper Tray
Custom Logo Child-Resistant Pre-Roll Box Packaging Biodegradable Handmade Luxury 5 Pack Embossing Childproof Pre Roll Package
Best Pack's Custom Logo Child-Resistant Pre-Roll Box Packaging offers a luxury, biodegradable 5-pack solution. Handmade with embossing details, this childproof pre roll package ensures safety and style. Ideal for secure, eco-friendly pre-roll box packaging needs.
Custom Logo Child-Resistant Pre-Roll Box Packaging Biodegradable Handmade Luxury 5 Pack Embossing Childproof Pre Roll Package
Factory Customized Printing LOGO Pack 10 20 5 Thick Case Pre Roll Non Tobacco Paper Box Cigarette Boxes

Our factory-direct custom pre-roll and cigarette paper boxes are designed for premium presentation, protection, and branding. Made with thick, durable paperboard, these boxes are ideal for non-tobacco herbal pre-rolls, cigarettes, or CBD/THC joints. Available in various capacities (5-pack, 10-pack, 20-pack) and fully customizable with your logo and design.

Factory Customized Printing LOGO Pack 10 20 5 Thick Case Pre Roll Non Tobacco Paper Box Cigarette Boxes
OEM Service Custom Kraft Paper Cardboard Recyclable Cigarette Box Wholesale Paper Carton Empty Luxury Packaging Blank Cardboard Cigarette Box
Best Pack offers OEM Custom Kraft Paper Cardboard Recyclable Cigarette Boxes. Our wholesale paper cartons provide luxury, eco-friendly packaging with blank designs perfect for branding. Choose sustainable, high-quality OEM custom paper boxes tailored to your needs.
OEM Service Custom Kraft Paper Cardboard Recyclable Cigarette Box Wholesale Paper Carton Empty Luxury Packaging Blank Cardboard Cigarette Box

Get in Touch with Best Pack

We’re here to help bring your ideas to life!

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_844 not exceed 150 characters
Please enter your content not exceed 3000 characters
Contact customer service

Get a free Quote

Hi,

If you are interested in our products or services or have any doubts, please be sure to let us know so that we can help you better.

×
Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_844 not exceed 150 characters
Please enter your content not exceed 3000 characters

How can we help?

Hi,

If you are interested in our products or services or have any doubts, please be sure to let us know so that we can help you better.

×
Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_844 not exceed 150 characters
Please enter your content not exceed 3000 characters

Send my request

Hi,

If you are interested in our products or services or have any doubts, please be sure to let us know so that we can help you better.

×
Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_844 not exceed 150 characters
Please enter your content not exceed 3000 characters